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To stay profitable and competitive, manufacturers need to achieve more with less. In order to satisfy this pressing need to increase profit without increasing costs, manufacturers are turning to IT solutions for help. A powerful and effective manufacturing system is one that keeps track of processing raw materials into finished goods while managing resources to the fullest. This standard for manufacturing is now becoming the ideal threshold, which brings technology into the picture. The development of technology is now reshaping the way manufacturers conduct their processes. Bringing speedier results with less time, technology is providing more costeffective results with minimum hassles. ESKA® Manufacturing is a dynamic system that supports organising, maintaining, recording and analysing of manufacturing information. ESKA Manufacturing handles the manufacturing process with a range of features, from defining products, raw material, alternative items and needed quantities to defining the stages and quality checks. This flexible system creates the ideal way to monitor your manufacturing and production processes.
A thorough display of your materials ESKA Manufacturing helps to present all your products and the materials required in an orderly and controlled manner. Customize all your needs in one convenient system based on your specific products, rules and regulations. Orders defined with ease Tracking your orders no longer needs to be an inconvenience, ESKA Manufacturing helps to control and ensure documentation and recording of all orders. The full process of receiving your resources will be tracked thoroughly from booking all the way to costing. Keeping all items in check Purchase all items with ease by having your orders and products tracked and up-to-date. Making things convenient for your full manufacturing cycle by going through all your orders and items; ensuring all are in place with the right quality and standards. Your production on track Monitoring your production line with utmost detail and accuracy will help you to achieve powerful and quality results. Keeping everything in order, ESKA Manufacturing can help to avoid any downtime, clashes and more with a thorough record of all activities. Staying on top of quality By conducting quality examinations and procedure for your orders, you can constantly keep everything up to the best end-results. ESKA Manufacturing helps to track all your items and orders with corrective procedures to ensure you will receive the ideal products. Delivery options at your service Keeping your customers’ addresses for any delivery purposes, this handy system has the ability to deliver any orders upon a customer’s request. This transforms your overall workflow into an all-in-one process, thus increasing customer satisfaction. Costing done easily All orders will be automatically documented along with their price list and profit information. Keeping a thorough record and history of all orders, as well as price change simulations, will make all your cost easily manageable. A complete reporting system ESKA Manufacturing provides full statistics on all your activities. From orders and sales to quality control and raw material consumption, all data will be recorded precisely for any future references and needs.
ESKA Manufacturing provides a flexible and easy way to define your products and their categories. Using the system, you can define your Bill of Materials (BOM), which is a list of raw materials, alternative items, additional items and the quantities of each item needed to manufacture final products, obtained from our integration with ESKA SCM. Conveniently define your raw material stages, from the beginning to the final product, identifying the quantity of raw materials needed for each phase. You may also set the quality standards and quality attributes you would like done for each production stage, the overall product result or both. You can conveniently set your Production Plan Model (PPM) thanks to this handy system, making it easier to track your processes, machines and their capacities, quality check points and time wait. By presenting your PPM visually as a diagram or list of steps, you can ease the process of understanding your manufacturing cycle. In addition, you may also save time by copying any existing product details, which you may edit for future purposes, as well as copying the product order itself. ESKA Manufacturing also allows you to digitally replace any of your items with other materials within your database. Simplify your production process with some direct results. Set up all processes and stages you need for production and orders, creating full organization and structure.
ESKA Manufacturing’s Order Management function allows you to start your production cycle by placing an order and defining the needed quantities of finished products. The system automatically calculates the quantity of raw materials needed to manufacture your finished products. In addition to your basic raw materials though, you may also replace the missing raw materials, if any, with predefined alternative items. Once all the quantities of materials and alternative materials are booked and the order is approved, a production line will be reserved for this order; ensuring automated convenience and updates. Tracking your order history is also possible with this feature. Comfortably view all the actions performed on the order, who created it and the time and date of each transaction. ESKA Manufacturing assists your order processing by monitoring and reviewing all production and actions performed on your order.
ESKA Manufacturing assists in the process of requesting your items or raw materials in a timely and orderly manner before the start of production. Materials are booked through the integration with ESKA® SCM, our supply chain management system, while raw materials are booked through ESKA® Inventory, our management system for storing and coordinating your inventory. After the materials are requested, an issue will be generated in the Inventory system. This functionality allows the status of the order to change accordingly from when you first made the order until the arrival of your raw materials. This way, you can always stay on top of your orders. Stay organized with a fully structured process for obtaining your raw materials. Stay ahead of all your raw materials by creating a fully automated system that will track, organize and sort your orders.
ESKA Manufacturing’s Production Management functionality is a handy system to help with your production line workflow. By creating an organized system based on your production plan, all processes will constantly stay in place. All production will be monitored accordingly based on specific phases, from the planning stage to the actual stage. By recording and comparing daily work figures with the planned work, you can be aware of what exactly is happening, ensuring all is taken care of. This is done by documenting all details of each production stage, which may include dates of completion, as well as your raw material consumption. Through your raw material consumption, you can view any wastage produced to help prepare for future production processes. Downtime and maintenance incidents are also recorded to assist in setting periodic maintenance frequencies. This system generates automated production line statistic reports to help with any planning and resources allocation. Now you can structure your production with no problem. Ensure your production line is well-maintained by directly receiving the right data and records.
Quality Assurance through ESKA Manufacturing’s system is the right feature to help maintain all your production and manufacturing tasks, assuring a convenient way of holding up quality. This system creates different types of quality examinations and procedures for each product. It also sets up your ideal results and success criteria, customizing standards based on your needs. Quality testing can be conducted per stages (Quality Control) or once the final product is set (Quality Assurance). With this dynamic system, ESKA Manufacturing can cater to your specific orders, production and more. It fully documents all order/item production and validate the results with reference to the pre-defined technical datasheets. Maintain all item and order quality directly with the correct measures needed.
ESKA Manufacturing’s Delivery and Filling feature provides a delivery and shipping feature once your products have been completed. This system provides the option to have orders delivered straight to your store. This is done by creating batches for delivery based on your finished product. This handy system will also specify the packaging needed for each product before delivery is conducted. You may then set your own shipping and delivery settings based on your specific criteria and customer’s needs. In addition, all deliveries will only be applicable once they have passed the Quality Assurance test, ensuring your customers will only get the best of the best. From regular shipping and an express one-day shipping to partial and full product deliveries, we have all the options to provide the best customer service around. Choose the delivery and filling services to have all products and items shipped straight to your store’s location with the best final results.
ESKA Manufacturing provides a Costing feature that saves all your prices and profit information for every order, both for historical reporting and future forecasting purposes. This feature creates a thorough price list for all orders, keeping your processes organized. Thanks to a detailed record of your costs, you can accurately and comfortably create your production plan with minimal mistakes. Along with our integration with ESKA SCM we are able to give you accurate costing on all your raw materials per stages, not to mention pricing details on your products via pieces or products as a whole. In addition, this dynamic system also saves all packaging cost and any other prices you would like to include. To finalize your manufacturing process, ESKA Costing will also generate an automated receipt integrated with ESKA Inventory, our inventory management system, ensuring all is accurately tracked. Ease your order placements and planning with accurate and detailed costing, keeping full records of your pricing and profits.
ESKA® Manufacturing integrates with other ESKA systems bringing together accounting, projects, finances, documents and more all into one place. With multiple integrations to choose from, easily manage any workflow that comes your way. Besides working as a standalone product, ESKA Manufacturing is also part of the ESKA Business Manager.
In addition, ESKA Manufacturing integrates greatly with ESKA® Maintenance Manager that works as a standalone system and is an essential part of ESKA SCM to ensure a smooth and accurate process.
It also integrates greatly with other Enterprise systems to ensure a smooth business process. ESKA® DOCS, our document management system that handles any creation, storage, version control, tracking, sharing and distribution of an organisation’s documents. ESKA® Workflow, our work process system to facilitate the automation of an organisation’s procedures.
ESKA Manufacturing also connects with other third party systems, creating limitless opportunities for your production management. Achieve a powerful process no matter your preferences or needs, be it with the help of our ESKADENIA systems or other existing systems.